Xceptional Instruments

01 / 02SERVICES

From selection to support.

Application engineering before you buy. Installation and training when you receive it. Test-lab trials and process development whenever you need them. Ongoing service for the life of the equipment.

02 / 02WHAT WE OFFER

End-to-end support.

01

Equipment Installation & Commissioning

On-site installation, utility connection verification, safety checkout, and first-run commissioning. We confirm every temperature zone, torque reading, and safety interlock before handoff.

On-site, 1–3 days depending on configuration

02

Operator Training

Hands-on training for your operators covering: screw assembly, barrel configuration, PLC operation, cleaning procedures, and routine maintenance. Conducted on your equipment with your materials.

On-site or at our Piscataway lab, 1–2 days

03

Application Engineering

Pre-purchase consultation: screw configuration, thermal profile design, feeder selection, downstream specification. We define the right equipment configuration for your formulation and target product form.

Remote + on-site trial if needed

04

Test Lab Trials

Feasibility studies on the full Three-Tec platform at our Piscataway facility. Ship your material, observe onsite or by video call, and receive a complete process data report.

Piscataway, NJ lab — book via quote form

Learn more
05

Process Development

Systematic parameter optimization: temperature profiling, residence-time studies, screw-configuration screening. We document everything for scale-up to production equipment.

On-site or at our lab

06

Calibration & Preventive Maintenance

Scheduled calibration of gravimetric feeders, load cells, and temperature controllers. Preventive maintenance programs include wear-part inspection, screw-element measurement, and barrel-bore verification on a defined interval.

On-site, scheduled intervals

07

Remedial Maintenance & Spare Parts

Diagnosis and repair of mechanical, thermal, and control-system faults. Spare parts stocked in Piscataway for rapid turnaround — screw elements, barrel segments, heater cartridges, seals, and PLC modules.

Remote troubleshooting + on-site repair

08

Short-Term Equipment Rentals

Rent a configured micro-extrusion line for fixed-term projects — process development campaigns, student training, or production bridging while your system is on order. Available with full operator support.

From our Piscataway facility, terms on request

Need help defining the right configuration?

Request a Quote